Lievers Holland
Guide

Compaction

Which Poker Vibrator Do I Need? A Buyer's Guide to Size and Power

Choose a poker vibrator by matching the head diameter to the element and the power source to the site. A small head of around 28 mm suits thin, heavily reinforced or precast sections, while 38–45 mm and larger heads compact more concrete per insertion for mass pours and foundations; then pick cordless battery power for sites without mains, or an electric high-frequency poker for continuous work off a socket.

What decides which poker vibrator you need

There is no single "best" poker vibrator — the right one depends on what you're pouring and where. Before comparing models, work through five factors:

  1. Element type and thickness. Thin walls, columns and precast panels need a slim head that fits between faces and rebar; thick rafts, foundations and mass pours reward a larger head that moves more concrete per insertion.
  2. Reinforcement density. Congested cages leave little room. A smaller-diameter head slips between bars without jamming, whereas a large head can get stuck and stall the motor.
  3. Pour volume and pace. Occasional small pours are fine with one compact tool; high-volume, continuous placing calls for a larger head and a power source that keeps up all day.
  4. On-site power. No mains supply points you toward a cordless battery poker. A reliable single-phase socket opens up electric high-frequency models. Compressed-air lines on large sites make pneumatic an option.
  5. Operator vibration exposure. Every poker transmits hand-arm vibration, and bigger, more powerful heads generally transmit more. This directly limits how many hours one operator can run the tool per day, so it belongs in the selection — not just the health-and-safety file.

Lievers has designed and built concrete compaction machinery in Mijdrecht, the Netherlands, since 1954, and the guidance below reflects how we help buyers match a tool to the job.

A practical head-diameter guide

Head diameter is the single most important choice, because it sets both how much concrete each insertion consolidates and how well the head fits the element.

  • Around 28 mm — thin, congested and precast work. A slim head reaches into narrow walls, slender columns, kerbs and heavily reinforced precast units. It moves less concrete per plunge but goes where larger heads cannot. On the battery-powered Lievers P18Li, the 28 mm head runs at roughly 12,000 vibrations per minute — enough for detailed structural work.
  • 38–45 mm — general structural and heavier pours. This is the everyday range for walls, ground beams, slabs and most foundations, balancing reach with output. The P18Li offers interchangeable 28, 38 and 45 mm heads on the same drive unit, so one tool covers a broad span of jobs.
  • 45 mm and larger — mass pours and foundations. For deep rafts, large footings and high-volume placing, a bigger head consolidates a wider zone per insertion and keeps a fast pour moving.

Action zone and spacing. As a rule of thumb, a single insertion consolidates a roughly circular zone from about 45 cm across for a small head up to around 85 cm for a large one. Lievers' electric LHF-E range spans this spread, with published compaction diameters from about 45 cm on the smallest model to 85 cm on the largest. Space your insertion points so those zones overlap — commonly around 50 cm apart for typical site pokers — so no concrete is left uncompacted between them. Larger heads can be spaced a little wider, smaller heads a little closer.

Choosing the power source

Once the head diameter is settled, match the drive to your site:

  • Cordless battery. A battery poker such as the P18Li runs off an exchangeable 18 V lithium-ion pack, so it works anywhere — remote sites, repairs, and pours where dragging cables is impractical. It's light (around 2.35 kg with the battery) and quick to deploy. The trade-off is run time between charges, so it suits small-to-medium and intermittent pours rather than all-day continuous placing.
  • Electric high-frequency. High-frequency pokers deliver strong, consistent vibration for continuous work. Traditionally they needed a separate frequency converter, but integrated-inverter models like the Lievers LHF-E run straight from a standard single-phase socket (230 V or 115 V) with no external converter — simpler setup, fewer boxes on site. Choose this for steady, high-volume pours where mains power is available.
  • Pneumatic. On large sites that already run compressed air, pneumatic pokers are robust and simple, with no electrics at the head. They depend on adequate air supply and are usually reserved for heavy, sustained industrial pours.

Whichever you pick, weigh operator exposure. Higher-vibration heads shorten permissible daily run time, so for long pours either rotate operators or select a lower-vibration configuration, and use anti-vibration gloves.

Quick pick

  • Thin walls, columns, congested rebar or precast: a ~28 mm head.
  • General walls, slabs and most foundations: a 38–45 mm head.
  • Mass pours and large foundations: 45 mm or larger.
  • No mains on site / small or scattered pours: a cordless battery poker like the P18Li.
  • Continuous, high-volume pours with a socket nearby: an electric high-frequency poker with an integrated inverter, such as the LHF-E.
  • Long pours: factor in vibration exposure and plan operator rotation.

About the author

Lievers Holland has designed and manufactured concrete compaction and finishing machinery in Mijdrecht, the Netherlands, since 1954. Our guides are written by the same engineering team that builds the machines.

Machines for this job

Frequently asked questions

What size poker vibrator do I need?

Match the head diameter to the element. Around 28 mm suits thin, heavily reinforced or precast sections where access is tight; 38–45 mm covers general walls, slabs and most foundations; and 45 mm or larger is best for mass pours and large footings. Bigger heads consolidate more concrete per insertion but weigh more and transmit more vibration, so also weigh run time and operator comfort.

How do I choose a poker diameter?

Start with the tightest space the head must fit — narrow forms and dense rebar set an upper limit on diameter, because a head that jams stalls the motor. Then consider pour volume: within what fits, a larger head speeds up bigger pours by consolidating a wider zone per plunge. A tool with interchangeable heads, like the P18Li with its 28, 38 and 45 mm options, lets one drive unit cover a range of jobs.

What poker do I need for reinforced concrete, thin walls or foundations?

For heavily reinforced concrete and thin walls, choose a slim head of around 28 mm that slips between the bars and reaches the full depth without getting stuck. For foundations and mass pours, a larger 45 mm or bigger head consolidates more concrete per insertion and keeps a fast pour moving. Everyday walls and slabs sit comfortably in the 38–45 mm range.

Battery or electric poker vibrator — which is better?

It depends on your site. A cordless battery poker such as the P18Li works anywhere without mains power and is light and quick to deploy, making it ideal for small, scattered or remote pours; its limit is run time between charges. An electric high-frequency poker delivers consistent power for continuous, high-volume work — and integrated-inverter models like the LHF-E run straight from a single-phase socket with no separate frequency converter.

How big an area does one poker vibrator cover?

A single insertion consolidates a roughly circular zone that ranges from about 45 cm across for a small head up to around 85 cm for a large one. Because of that, insertion points are usually spaced around 50 cm apart so the vibrated zones overlap and no concrete is left uncompacted between them — larger heads can be spaced a little wider, smaller heads a little closer.

Do I need a frequency converter for a high-frequency poker?

Not always. Traditional high-frequency pokers need a separate frequency converter to supply the motor. Integrated-inverter models, such as the Lievers LHF-E, build the inverter into the tool so they run directly from a standard single-phase mains socket — fewer boxes on site and a simpler setup. If you already run older converter-fed heads, a standalone converter still makes sense.

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